The reason that the strut rod is not left at the 3 4 thickness and simply threaded at that size is that by doing so there becomes clearance issues with the larger 3 4 swegded tube and corresponding larger heim joint.
Mustang strut rod thread size.
Scott drake strut rod bushing kit heavy duty mustang 1965 1966.
After the strut rod has been shortened about 2 1 2 of the rod needs to be turned down to 5 8 and threaded.
Step 34 has some details about it but not the thread size mustang ford racing front strut mounts 2005 2013 installation instructions.
All have tie rods with 9 16 18 sae threads for all model years 1979 04.
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Ford strut shock hardware kit one time use 2015 2020.
The rubber bushings allow the strut rod to move backward and forward which allows the alignment to change bad.
The factory strut rod has a 9 16 thread on the front end with a 7 8 hex nut.
Mustang plus has many years of experience installing mustang pa.
Mounting bolts shock tower tops fine thread set mustang 1965 1966.
This is a real weak point in the classic mustang suspension.
To order the correct bumpsteer kit for installation with a manual steering rack into a 1994 04 mustang choose from the bumpsteer kits offered for 1979 1993 mustangs as those have the sae threads required to fit the sn95 manual steering rack inner tie rods.